Wind Tower Bending Machine


HUALU Plate Rolls with a High Productivity Package is designed specifically for manufacturing on-shore wind turbine towers, foundations, and offshore structures

Wind Tower Bending Machine
  • Bending Thickness: 6-350mm;
  • Working Width: 1000-12000mm.

this is an advanced and practical large plate rolling machine that offers independent adjustment of the lower roll positions, controlled conical rolling, easy unloading, user-friendly controls, and built-in safety features. It is designed to deliver high rolling accuracy with simple operation and maintenance.

The Details Of HUALU Wind Tower Bending Machine:
High-efficiency rolling speed - the machine can complete a full cone roll in just 20-30 minutes, increasing productivity.
Single-operator coiling system - the full coiling system of the HUALU machine only requires one operator to operate.
High-precision rolling - the pre-bending and cone rolling can be accomplished in a single pass, without the need for multiple rolling steps.
Powerful and reliable machine - the HUALU wind tower bending machine is capable of producing at least 200 complete wind towers per year.
Automated upper support tilting - the upper support automatically tilts according to the cone angle, without requiring any additional overhead lifting equipment.
Automated plate correction - when combined with a hydraulic clamp, the machine can automatically correct the plate position to facilitate spot welding.
Advanced feeding table - the feeding table can automatically adjust the plates, eliminating the need for overhead cranes.
Cylinder body error correction - the feeding side support has a cylinder body error correction device that can adjust axial and radial misalignment of the cylinder body (pipe section).
Expanded gripper capability - the increased number of grippers can grasp both sides of the plate and expand back and forth, making plate alignment faster and easier.
Powerful CNC system - the HUALU wind tower bending machine is equipped with an advanced CNC system that is easy to operate, with a PGS numerical control system to guide the operator's programming.

The Specification Of Wind Tower Bending Machine

Model

Useful Length

Without Prebending

With Prebending

Working Speed

Dimensions

XW11S-150X3200

3200mm

150mm

135mm

3.5m/min

10430x4970x5850mm

Notes For Using HUALU Wind Towers Bending Machine:

Length of front straight end and end edge after pre-bending:
The most accurate machine has the smallest distance between the bending points (side rollers and bottom center roller).
This minimizes the gap between the rollers, almost reaching mutual contact.
Number of defective drums:
The most accurate machine has large diameter rollers (upper, pinch, and side rollers).
Larger roller diameters can minimize deformation under pressure, enabling thicker plate rolling.
Consistency of taper angle:
The plate inclination angle must be consistent throughout the entire rolling process.
This is achieved through the most accurate CNC electronic leveling system.
These measurement methods highlight the importance of roller positioning, roller diameter, and advanced CNC control for ensuring high precision and consistency in the final cone parts produced on the CMG wind tower bending machine. Let me know if you need any clarification or have additional details to add.

The Advantages Of Wind Tower Bending Machine:
High-efficiency rolling speed:
The machine can complete a section of the cone in just 20-30 minutes, significantly increasing productivity.
Single-operator coiling system:
The full coiling system only requires one operator to operate, improving efficiency.
High-strength, long-life roller bearings:
The machine uses solid bearing rollers that are high-strength and have a long service life with minimal deformation.
Durable transmission gears:
The transmission gears are made of forged high-carbon steel, providing high hardness and strong wear resistance.
Robust construction:
The entire wind tower bending machine is welded from thick steel plates, resulting in a sturdy and visually appealing design with good stability.

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